Sufficiently Advanced Design


Thinking out loud

Posts tagged neopixels
Trouble: shot, or how I learned to stop worrying and love AC

The short version: everyone was right. Induction caused massive AC on the sensor data wire.


I added a makeshift low-pass power filter with a resistor and capacitor I had handy in my tool bin, and it solved the sensor issue.

Turns out, 25 meters of narrow gauge wire is a terrific antenna.

I need to do a proper measurement of the AC frequency on the power rail and design an RC filter to match it for the production design, but this is good enough for now.

Loopy Debug is my new Frank Zappa cover band

Currently working on looping animations for when the sprites pause.

Here's one in Excel


And animated

I would show you what it looks like on the NeoPixels, but the Arduino crashes when it tries to spawn the sprite object, so I've gear shifted from animation design mode into debug mode.

How I understand what the code does

So what's happening is, the Arduino bootloads, runs through all the globals at the top, stuff like:

#define afc_l_pulsar_a_ANIMATION_FRAME_WIDTH    24
#define afc_l_pulsar_a_ANIMATION_FRAMES         22

Which is where I set the parameters for each animation. In this case, you've got 22 frames of animation, each one 24 pixels wide. It also sets all the other parameters to tune the global travel acceleration rate, sprite pixel velocity, and how far each sprite travels before playing the idle animation.

We then go on to use the FastLED library to create a CRGB struct to contain the color values we will write to the NeoPixel strip:


CRGB structs are a range of memory that contain 3 bytes for each LED: the red, green, and blue color values. So the amount of SRAM that the struct takes up is basically [NUM_LEDS] * 3 bytes.

To animate the pixels that I've been designing in Excel, what happens is, we define a char and a CRGB struct for each animation, and each is FRAME_WIDTH * FRAMES long. In the case of the pulsar loop above, that's 24 by 22, which is 528.

A char is one byte per entry, and we already know a CRGB is three, so that means we're taking up 528 times 4 bytes, or 2.06K. And we have a total of 96K of SRAM to execute the entire system, including all pre-rendered animations.

Actually, we have 32K. See, the Arduino Due has a 32K bank of SRAM, and a 64K bank of SRAM, and I'm not sure how they interact, but I can say for certain that if you define too many CRGB structs and chars, the Arduino Due crashes on boot, and our best guess for memory usage is that we're around the 30-33K mark. I'll get back to that in a bit.

So we define all the animations that we're going to run in this build, and then we define our function prototypes and our object classes. I won't get into the structure of the classes, except to say that there's a SpriteVector and SpriteManager class, which combine to handle the creation, lifecycle, and deconstruction of each animation sprite.

There is also the LoopTestSprite or FragmentTestSprite classes, which are subclasses of the Sprite class. Each different sprite class currently has code to move from point to point, and to play a pre-rendered animation for a certain number of repetitions when it reaches its destination pixel. It then moves to the next destination pixel, loops, and repeat until the whole thing goes off the pixel grid, at which point the object is marked is_done. At which point, SpriteManager deletes the object from memory on its next run-through.

So that's where the classes are defined. If the Arduino passes safely through those, we reach the point where we create our permanent objects:

InfraredSensor *sensor1;
InfraredSensor *sensor2;

SpriteManager *spriteManager;

bool isBooted;
bool testSpritesCreated;

int starttime = millis();

So we've got 2 infrared sensors per strip of the Witch Lights, and they get created and assigned the names sensor1 and sensor2.

We boot up SpriteManager, prime some bools, and set the starttime value, and then it's time to run setup().

void setup() {

    isBooted = false;
    testSpritesCreated = false;

    spriteManager = new SpriteManager();

    sensor1 = new InfraredSensor(PIR_SENSOR_1_PIN);
    sensor2 = new InfraredSensor(PIR_SENSOR_2_PIN);


setup() reads our arrays of predefined color sets into RAM, and then runs the createAnimationFrames() function. Which reads all of the animations defined within the function into the chars we created earlier. So now, in memory, we have a full set of pixel animations, in the form of char structs with the animation's name.

Setup also sets isBooted and testSpritesCreated to false, which are bits that trigger a test pattern at the beginning of loop() later. And it links the infrared sensors to their appropriate input pins, resets the NeoPixel strip, and we're ready for the main loop().

loop() is the main engine of an Arduino project. It cycles forever, and each time, you have a chance to do some logic. In this case, we run a rainbow flag test pattern down the length of the NeoPixel strips, which gives us a nice way to test the strips as the installation is assembled.

After that (which only runs once), we check sensor1, check sensor2, create the appropriate sprite object if either is triggered. So when someone walks by the Witch Lights, an animation sprite is called into memory. But the sprite object only knows how to respond to Update() calls from SpriteManager: it won't do anything on its own.

So loop() calls spriteManager->Update(); last of all, and then the loop repeats.

Lots of stuff happens behind the scenes when you call Update() of course. But we'll get into that as we need it. Right now, I'm finishing the talk-through of the whole boot cycle of the witchlights-fastled.ino sketch, because right now, the Arduino is crashing before it draws the new animation sprite I just defined.

When your shit crashes

A few days ago, when I was just learning to create custom animation sprites, I tried to define all the animations I had converted at once. I knew animations took up SRAM, but thinking that I had 96K to play with, I wasn't concerned about SRAM usage yet.

The Arduino crashed so hard I had to manually erase its flash RAM before I could reprogram it again. For reference: that's pretty bad.

In that case, it crashed while creating the char and CRGB structs, before it reached setup(). So the Arduino would turn on, but nothing else would happen.

Today's problem is different.

Today, when I turn on the Arduino, it plays the test pattern, which means it's made it all the way through everything we just defined, to the loop(), and at least started the main loop.

But when I activate sensor1 with a pushbutton, nothing happens.

So something ain't right.

For comparison, here is what I have defined in memory for animation:


char afc_f_slow_stop[afc_f_slow_stop_ANIMATION_FRAME_WIDTH * afc_f_slow_stop_ANIMATION_FRAMES];
CRGB af_f_slow_stop[afc_f_slow_stop_ANIMATION_FRAME_WIDTH * afc_f_slow_stop_ANIMATION_FRAMES];

char afc_f_slow_stop_c[afc_f_slow_stop_c_ANIMATION_FRAME_WIDTH * afc_f_slow_stop_c_ANIMATION_FRAMES];
CRGB af_f_slow_stop_c[afc_f_slow_stop_c_ANIMATION_FRAME_WIDTH * afc_f_slow_stop_c_ANIMATION_FRAMES];

char afc_l_pulsar_a[afc_l_pulsar_a_ANIMATION_FRAME_WIDTH * afc_l_pulsar_a_ANIMATION_FRAMES];
CRGB af_l_pulsar_a[afc_l_pulsar_a_ANIMATION_FRAME_WIDTH * afc_l_pulsar_a_ANIMATION_FRAMES];

Looking at this, we have:

  • afc_w8v1r is the original animation sprite from last year, defined backwards for sprites heading in the "reverse" direction from sensor2.

  • afc_f_slow_stop is the Better slow stop go animation that I was testing a couple days ago.

  • afc_f_slow_stop_c is an experimental variation of that animation, using manual anti-aliasing for slow pixel-to-pixel movements.

  • afc_l_pulsar_a is the first loop test, featured at the top of this post.

When I first uploaded this sketch, in the sensor1 check in loop(), we had:

if (sensor1->IsActuated()) {
    Sprite *s1 = new FragmentTestSprite();
    // Sprite *s1 = new LoopTestSprite();

    if (! spriteManager->Add(s1)) {
        delete s1;

And pressing the sensor button would spawn a "slow stop go" sprite. Great.

So I changed it to:

if (sensor1->IsActuated()) {
    // Sprite *s1 = new FragmentTestSprite();
    Sprite *s1 = new LoopTestSprite();

    if (! spriteManager->Add(s1)) {
        delete s1;

And now, when you hit the sensor button, nothing happens.


OK, so.

Change it back? Sprite spawns. Change it again? Nothing happens.

So it's consistent, whatever it is. That's a bonus. Consistent means repeatable.

My first thought was, what did I do wrong in the LoopTestSprite() class definition that I didn't do in FragmentTestSprite()? So I did a diff between the two.


And for the life of me, I can't find anything in the LoopTestSprite() that's different and is Arduino-crashingly bad. That's the differences above. On the left, the sprite that runs, and on the right, the one that don't.

Is it SRAM usage?

afc_f_slow_stop, which does run, is 4.32K in SRAM.

afc_l_pulsar_a, which does not run, is 2.06K in SRAM.

We can't rule that out, but it seems unlikely.

So what now, smart guy?


Fortunately, there's a debug() function, which lights up a specific LED when you call it.

In the past, this was used to show the size of the SRAM heap while the Arduino ran. That helped greatly to identify memory leaks.

What I can do with it now is, I can place debug(20) at the start of loop(), debug(21) at the next step, 22 at the next, and so on, and put debug statements into the sprite construction logic of the sprite that works, and do a control experiment to make sure I can identify all the working pieces of that sprite doing their thing. As the sprite is constructed and runs through the logic to process the animation char into CRGB frames, the most easily-seen LEDs under my desk will turn on, one by one.

(And I'll be checking that into git for sanity's sake.)

Once that's done, I will change the animation logic values in that sprite to point at the animation for LoopTestSprite().

Why? Because I just tested the debug logic, and if I used copy and paste or hand-typed all the debug into LoopTestSprite(), I'm running the risk of a typo or mistake causing it to light up the wrong LEDs or malfunction in some other unknown way.

So I will modify the sprite to run the new animation, compile, and run it on the Arduino. At which point... I will probably learn something unexpected. That's how it usually happens.

But for now, rain clouds are moving in, and I'm going to sit on my screened-in back porch and watch the rain. Animation can wait.

Progress: Slow, stop, go

Next up in terms of goals is to see how to make the sprite slow and stop naturally, and then accelerate back up to travel speed.

Witch Lights Animation Test 2: Slow, stop, go:

I've spend a few iterations tuning this. The deceleration curve is fairly decent, but it doesn't look right when it starts up from a hard stop. I think the sprite should "wind up" before going, so that means backing up a bit. I'll have to play with the timing to make it look right.

Once I have these dialed in, I can break them up into "intro" and "outro" animations, and create some loop animations to put in between.